Site overview
The Schacht Neuhof, originally named the Schacht Wilhelm von Recklinghausen, is the main production and hoisting shaft of the Kaliwerk Neuhof-Ellers, the southernmost potash mine of the K+S group in Germany. The Betriebsplan for a shaft of 5.80 metres internal diameter was approved on 19 December 1905, having been submitted only three days earlier, and sinking began on 8 January 1906 under the Gewerkschaft Neuhof, Kaliwerke zu Neuhof-Fulda. Severe Buntsandstein water ingress — reaching 12 cubic metres per minute at 112 metres depth — required repeated pump replacements and extensive cast-iron tubbing, and the shaft cost 9 million Goldmark in total.
Sinking was complete and underground development works began in 1909. By 1910, the surface installations were completed with a maximum processing capacity of 800 tonnes per day and the mine was connected by a 2.5-kilometre Werkanschlussbahn to Bahnhof Neuhof. First products were shipped the same year with a workforce of 220 and a profit in the first full business year.
The abteuf frame was converted to a Doppelbockfördergerüst and production expanded progressively under Kali-Syndikat quota arrangements. During the Second World War the underground workings were requisitioned for the Schakal armaments project (via the adjacent Schacht Ellers). After 1952 the mine was returned to the Wintershall AG; in 1953–1954 Schacht Neuhof was deepened to 602 metres during the rebuilding of the installation.
Production resumed in 1954. In 1995 the mine raised its 100-millionth tonne of raw salt from Schacht Neuhof. Daily hoisting capacity stands at approximately 12,500 tonnes of raw salt.
Map
History
The potash deposits beneath Neuhof were located through exploration boreholes from 1900, revealing a Werra-Formation Zechstein seam extending approximately 15 kilometres north to south and 8 kilometres east to west, with a seam thickness of about 2.5 metres and potassium chloride content meeting or exceeding that required for Kainit. The absence of the normally problematic Plattendolomit gave confidence that shaft-sinking could proceed without excessive water difficulties — a confidence that proved unfounded.
The Betriebsplan was approved on 19 December 1905 and sinking of the Schacht Wilhelm von Recklinghausen began on 8 January 1906. The shaft diameter was 5.80 metres internal clear width. At 17 metres depth, considerable water inflows from the Buntsandstein were already measurable; by 70 metres they reached 5 cubic metres per minute. Steam pumps proved inadequate — their plunger mechanisms were destroyed by sharp quartz sand carried in the water — and high-pressure centrifugal pumps were substituted. At 112 metres depth, a motor failure caused the shaft to flood completely with an inflow of 12 cubic metres per minute. Cast-iron tubbing (Tübbings) was used throughout the water-bearing strata from 16.5 metres downward; the first wedge ring (Keilkranz) was placed at 16.5 metres. The total cost of the shaft reached 9 million Goldmark by completion. On 10 February 1906 the mine was entered in the land register under the name Gewerkschaft des Bergwerks Siegel II; the 99 Kuxe of Fedor Siegel were subsequently transferred to Emil Sauer, and the Gewerkenversammlung renamed the enterprise the Gewerkschaft Neuhof, Kaliwerke zu Neuhof-Fulda.
Sinking was complete in 1909 and underground development works began immediately. A main fan (Hauptgrubenlüfter) was installed and a Wetterscheider built into the shaft to separate intake from return air. In 1910 the surface plant was completed with a maximum processing capacity of 800 tonnes per day: a Rohsalzmühle with two systems each of 70 tonnes per hour, a 1,500-tonne raw salt shed with mechanical filling, two wagon-loading facilities of 75 tonnes per hour, and a 2.5-kilometre Werkanschlussbahn to the Bahnhof Neuhof on the Frankfurt–Göttingen main line. The abteuf frame was converted to a Doppelbockfördergerüst and the hoisting machine was upgraded. First products were dispatched in 1910 with a workforce of 220; the first business year closed with a clear profit. The Gewerkschaft Neuhof was admitted to the Kali-Syndikat with a quota of 11.46 Tausendstel.
The regulatory Zweischachtverordnung required a second mine access: the costs of sinking a new shaft were to be shared with the Gewerkschaft Ellers, which was founded on 11 April 1910 by the separation of 14,226 square metres of the Neuhof concession. The Schacht Neuhof supplied electricity to the Schacht Ellers site and allowed the use of its processing plant and railway. The underground connection between the two shafts was achieved by breakthrough in October 1920 at approximately 533 metres depth.
Following the imposition of the Stillegungsverordnung and the severe disruption of the German potash market after 1920, the mine was placed in standby (Stillegung) at the end of June 1926 by order of the Wintershall AG Generaldirektor August Rosterg. The wartime requisitioning via the Schacht Ellers for the Schakal tank-transmission project under the Organisation Todt in 1944–1945 also affected operations at Schacht Neuhof. After the war, Allied authorities initially considered flooding the shafts; from 1946 munitions stored underground were cleared by the STEG. The mine was returned to the Wintershall AG in 1952.
In 1953–1954 the entire underground and surface installation was rebuilt, and during this reconstruction Schacht Neuhof was deepened to 602 metres. Production resumed in 1954. In 1974 the Kaliwerk Neuhof-Ellers commissioned the world's first ESTA (electrostatic raw-salt separation) plant. In 1995 the 100-millionth tonne of raw salt was raised from Schacht Neuhof. The mine was incorporated into the Kali und Salz GmbH on 1 July 1970 and subsequently into the K+S group. Daily hoisting capacity of the Schacht Neuhof stands at approximately 12,500 tonnes of raw salt. The mine's spoil heap, the Rückstandshalde, is locally known as the Monte Kali and hosts the annual concert series music on top.
Timeline
Sinking of Schacht Wilhelm von Recklinghausen begins
Sinking complete; surface plant commissioned; first products despatched
Mine placed in standby by Wintershall AG
Mine returned to Wintershall AG; decision to rebuild taken
Schacht Neuhof deepened to 602 metres; full rebuilding of surface and underground installations
World's first ESTA raw-salt separation plant commissioned
100-millionth tonne of raw salt raised from Schacht Neuhof
Sources and records
K+S AG Werk Neuhof-Ellers: official site chronology listing milestones 1953–1995
fuldainfo.de: 200 Mio. Tonnen Rohsalzförderung und -verarbeitung am K+S-Werk Neuhof-Ellers (April 2023)
Museumsbrief Nr. 22 (Sieblos-Museum), 2/2014: Kalibergbau in Neuhof — sinking history of the Schacht Ellers and context of Schacht Neuhof
osthessen-news.de: Schacht Ellers seit 100 Jahren unentbehrlich (centenary article 2012)
osthessen-news.de: Sause auf dem Monte Kali — Das Kaliwerk Neuhof-Ellers wird 110 Jahre alt (2016)
Lars Baumgarten: Die Kali- und Steinsalzschächte Deutschlands, 1.9 Neuhof-Ellers — shaft records
Wikipedia article (German): Neuhof (bei Fulda)
lw-heute.de: Eindrücke und Informationen im Kaliwerk Neuhof-Ellers