Site overview

Szyb SW-4, named Tadeusz Zastawnik, is a deep intake ventilation shaft of the ZG Polkowice-Sieroszowice mine operated by KGHM Polska Miedź S.A. in Lower Silesia. Preparatory works began in 2005 and shaft sinking commenced in June 2008. The shaft was sunk to a depth of 1,216 metres using ground-freezing techniques to 650 metres depth, mechanical cutting to 408 metres, blasting below that, and a specialised arch-profile lining through a 155-metre rock salt layer at 1,027–1,182 metres.

The technical breakthrough connecting the shaft to the underground workings of ZG Polkowice-Sieroszowice was achieved on 17 July 2013. On 25 July 2013 the shaft was ceremonially named in honour of Tadeusz Zastawnik, director-general of the Kombinat Górniczo-Hutniczy Miedzi from 1962 to 1975, credited with securing state support for the development of the entire copper district. The shaft's designed ventilation capacity is 72,000 cubic metres of fresh air per minute.

It was the thirtieth shaft constructed in the Legnica-Głogów Copper Belt by Przedsiębiorstwo Budowy Kopalń PeBeKa.

Set in open countryside north of Polkowice, the shaft occupies a stark engineered site whose scale and isolation make it read clearly within the wider mining district.

Map

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No site photograph is currently available. Images will be added as field visits are carried out.

History

The site for szyb SW-4 was identified in 2004 as a strategically essential shaft for accessing the Obszar Górniczy Głogów Głęboki-Przemysłowy, a deep copper ore deposit north of the existing ZG Polkowice-Sieroszowice workings. This deposit, assessed at over one billion tonnes of copper ore and containing approximately 25 per cent of KGHM's copper reserves and over 30 per cent of its silver reserves in Poland, could not be reached without an additional deep ventilation shaft to supply fresh air to the deepest working levels. Preparatory works at the shaft site began in 2005: ground survey, macrolevelling, and laying the concrete slab required for drilling the ground-freezing boreholes.

Ground freezing of the water-saturated overburden commenced in October 2007. Construction of the headframe and surface infrastructure proceeded in parallel. Shaft sinking began on 30 June 2008, when the first bucket of spoil was raised.

The first section of sinking, to a depth of 408 metres, was carried out using a mechanical heading system employing a roadheader cutting head adapted from coal-mining technology. Below 408 metres, where the ground became harder sandstone, the method was changed to blasting. Ground freezing was maintained throughout the frozen section to prevent water inflow; the frozen zone extended to 650 metres depth.

A tubing lining was installed over the first 665 metres of the shaft to protect against the highly mineralised groundwater of the Tertiary and Triassic formations. Below 650 metres, freezing was discontinued and concrete and reinforced concrete lining was used instead. By July 2012 the shaft had reached 1,000 metres depth.

At that depth, construction encountered a 155-metre rock salt layer between 1,027 and 1,182 metres. The compressive rheological behaviour of salt required the adoption of an arch-profile lining using V 25 profiles, a technology applied for the first time at this scale in the Legnica-Głogów Copper Belt. A KDS-2 roadheader was lowered into the shaft and used to cut the salt section.

The shaft required a widened diameter of 10 metres during this phase before returning to its operational diameter of 7.5 metres. On 17 July 2013 the technical breakthrough — the zbicie, or connection of the vertical shaft to the horizontal workings of the ZG Polkowice-Sieroszowice mine — was achieved at a depth of 1,216 metres. SW-4 was the thirtieth shaft built by Przedsiębiorstwo Budowy Kopalń PeBeKa in the Copper Belt.

On 25 July 2013 the shaft was formally opened and named Tadeusz Zastawnik, in honour of the director-general of the Kombinat Górniczo-Hutniczy Miedzi in Lubin from 1962 to 1975. Zastawnik, credited as the builder of the copper district's three original mines and smelters, had persuaded the Polish state authorities to continue the investment in copper mining at a time when its future was in question. A commemorative plaque was unveiled at the shaft on the occasion of the naming ceremony.

In its initial operational phase following the breakthrough, SW-4 supplied approximately 10,000 cubic metres of fresh air per minute to the underground workings below 1,100 metres, with capacity planned to increase to 20,000 and ultimately to 70,000–72,000 cubic metres per minute following completion of equipping works. Completion of the shaft's steel reinforcement, surface structures, and pithead buildings was planned for 2015.

Timeline

2004
Exploration

Site for SW-4 identified

The location for szyb SW-4 was identified in 2004 as part of the planning for access to the Obszar Górniczy Głogów Głęboki-Przemysłowy copper deposit.
2005
Construction

Preparatory construction works begin

From 2005 preparatory works commenced at the SW-4 shaft site: macrolevelling, laying of the concrete slab for freezing borehole drilling, and construction of the freezing aggregate station and surface infrastructure.
2007
Construction

Ground freezing of the rock mass commences

Ground freezing of the highly water-saturated overburden began in October 2007. Freezing extended to a depth of 650 metres using the largest-scale application of this technology recorded in the Copper Belt to that date.
2008
Construction

Shaft sinking begins

Shaft sinking of SW-4 commenced on 30 June 2008, when the first bucket of spoil was raised. The initial section to 408 metres depth was sunk using a mechanical cutting system; below that, blasting was used.
2012
Construction

Sinking of rock salt section begins

Sinking through the 155-metre rock salt layer (1,027–1,182 metres) began on 4 December 2012. The compressive behaviour of the salt required adoption of a specialised arch-profile lining using V 25 steel profiles, used for the first time at this scale in the Copper Belt.
2013
Construction

Technical breakthrough achieved at 1,216 metres

On 17 July 2013 the technical breakthrough (zbicie) connecting SW-4 to the underground workings of ZG Polkowice-Sieroszowice was achieved at a depth of 1,216 metres. SW-4 was the thirtieth shaft constructed by PeBeKa in the Legnica-Głogów Copper Belt.
2013
Operation

SW-4 ceremonially opened and named Tadeusz Zastawnik

On 25 July 2013 szyb SW-4 was formally opened and named Tadeusz Zastawnik in honour of the director-general of the Kombinat Górniczo-Hutniczy Miedzi in Lubin from 1962 to 1975. A commemorative plaque was unveiled. The shaft began supplying fresh air to the deep workings below 1,100 metres.
2015
Construction

Completion of surface structures and shaft fitting planned

Completion of the shaft's steel reinforcement, pithead buildings, and surface infrastructure was planned for 2015, after which the shaft's full ventilation capacity of up to 72,000 cubic metres of air per minute would be available.

Sources and records

PeBeKa S.A. project page: Budowa szybu SW-4
KGHM Polska Miedź S.A. corporate website: zbicie szybu SW-4 and naming ceremony
Inżynieria.com: zbicie techniczne szybu SW-4 (July 2013)
netTG.pl: PeBeKa — kolejny etap budowy szybu SW-4 zaliczony
KGHM corporate press office: Szyb SW-4 zgłębiony do połowy (June 2010)
Inżynieria.com: szyb SW-4 ma ponad 1057 m głębokości (February 2013)
Dolnośląski Urząd Wojewódzki announcement: nadanie szybowi SW-4 im. Tadeusza Zastawnika (July 2013)
Polska-org.pl: Szyb Jan Wyżykowski (SW-1) — referenced date 14 July 2012 for SW-4 naming
KGHM Polska Miedź S.A. corporate website — Polkowice-Sieroszowice mine description
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